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customized spare parts for outdoor bicycle

customized spare parts for outdoor bicycle

1.Frame-Specific Perfect Adaptation：Crafted to match the exact specifications of your bike frame, including tube dimensions, mounting hole positions, and frame geometry (e.g., road bike aerodynamic frames, mountain bike full-suspension frames, or vintage steel frames). Eliminates the mismatches common with standard components—such as ill-fitting handlebars that cause wrist strain or misaligned derailleur mounts that affect shifting precision—ensuring every part works in harmony with your bike’s unique structure.

2.Full-Spectrum Personalization for Identity：Unleash your style with comprehensive visual customization. Choose from custom color palettes (matching or contrasting your frame’s paint, with scratch-resistant, UV-protected finishes), laser-etched details (your name, riding club logo, meaningful symbols, or even custom serial numbers), and texture options (matte, glossy, brushed metal, or carbon fiber weave exposure). Whether you want a sleek, professional look for racing or a bold, eye-catching design for casual rides, the components become a reflection of your personal brand.

3.Riding-Scenario Tailored Functionality：Customize features to fit your specific riding habits and environments. For mountain bikers tackling technical trails, opt for reinforced crank arms with extra impact resistance or wider handlebars for better control; for road cyclists chasing speed, select aerodynamic seat posts and slim-profile brake calipers to reduce wind drag; for commuters, add integrated fender mounts or rack attachment points for practicality. You can even tweak small details—like grip thickness for long-distance comfort or pedal cleat positioning for optimal power transfer.

4.Material Selection Aligned with Performance Goals：Pick materials based on your priorities, whether it’s ultra-lightweight performance (high-modulus carbon fiber for components like handlebars, seat posts, or wheels to reduce overall bike weight), maximum durability (titanium or hardened aluminum for pedals, bottom brackets, or chainrings that withstand heavy use), or cost-effectiveness (high-quality alloy for daily commuting components). All materials undergo rigorous testing—including stress tests, corrosion resistance checks, and wear simulations—to ensure they meet the demands of your riding style.

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Material	PA6+GF30, PP, PC, PETG, PET, etc	Model No	SMG-OEM-0012
Color	Customized	Style	OEM
Origin	China	Package	customized
Size	OEM	Logo	customized

Custom Outdoor Bicycle Parts OEM Services - Technical Specification & Ordering Guide

Company Overview

Samgo Manufacturing specializes in high-performance outdoor parts with over 20 years of industry experience. As an ISO 9001 certified manufacturer 8, we provide comprehensive OEM/ODM services for global cycling brands, offering custom engineering solutions from conceptual design to mass production. Our facility features 8 skilled technicians and advanced manufacturing capabilities including 10-ton welding systems, 8-meter axis processing equipment, and diameter 4-meter CNC vertical lathes 4.

Table: Samgo Manufacturing Capabilities Overview

Aspect	Capacity	Equipment	Production Volume
Metal Processing	10-ton welding capacity	CNC lathes, milling machines	50,000+ units monthly
Plastic Components	Injection molding	500-3000 ton injection machines	100,000+ units monthly
Surface Treatment	Anodizing, painting	Automated coating lines	80,000+ units monthly
Assembly	5 production lines	Semi-automated assembly	30,000+ units monthly

Design & Engineering Services

Our engineering team utilizes advanced 3D scanning technology with accuracy up to ±0.2mm for precise reverse engineering and dimensional verification 3. We create comprehensive CAD designs and functional prototypes using SLA/SLS 3D printing technology for rapid validation before mass production.

Design Process Flow:

Concept Development: Our designers work with your team to create innovative solutions that meet your specific market needs
3D Modeling: Advanced CAD systems create detailed models with exact specifications
Engineering Analysis: Structural, stress, and aerodynamic testing through simulation software
Prototype Development: 3D printed or CNC-machined samples for functional testing
Design Refinement: Iterative improvements based on testing feedback
Production Planning: Manufacturing process design for efficient mass production

Table: Design & Prototyping Services

Service	Technology	Turnaround Time	Accuracy	Maximum Size
3D Scanning	Blue light scanning	1-2 days	±0.02mm	4m diameter
CAD Design	Pro/E, SolidWorks	3-5 days	N/A	Unlimited
3D Printing	SLA, SLM, FDM	2-4 days	±0.1mm	500×500×500mm
CNC Prototyping	5-axis CNC	3-7 days	±0.05mm	1500×800×500mm

Manufacturing Capabilities

We specialize in manufacturing durable outdoor bicycle components designed to withstand harsh environmental conditions. Our production range includes:

1. Air Pumps & Inflation Systems: Mini pumps, floor pumps, CO2 inflators with custom pressure gauges and mounting systems
2. Tools & Maintenance Kits: Multi-tools, chain tools, repair kits with custom packaging options
3. Bike Bags & Storage: Frame bags, seat packs, handlebar bags with waterproof materials
4. Lights & Safety Equipment: LED headlights, taillights, reflectors with multiple mounting options
5. Hydration Systems: Water bottles, cages, hydration pack integration
6. Cockpit Components: Handlebars, grips, stems with custom ergonomics
7. Suspension Components: Forks, seatposts with adjustable damping systems 5

Table: Material Selection Guide

Material Type	Best For	Advantages	Surface Finish Options
6061 Aluminum	Handlebars, stems, seatposts	High strength-to-weight ratio, corrosion resistant	Anodizing, polishing, painting, brushing
7075 Aluminum	High-stress components	Superior strength, fatigue resistance	Hard anodizing, powder coating
Carbon Fiber	Premium lightweight components	Exceptional stiffness, vibration damping	Clear coat, painted, UV resistant
Nylon Fiber	Bike bags, storage solutions	Abrasion resistance, waterproof	Dyeing, laser etching, waterproof coatings
TPU Thermoplastic	Protective components, grips	Flexibility, impact resistance	Texture finishing, soft touch coating
Stainless Steel	Tools, fasteners, pumps	Corrosion resistance, durability	Passivation, brushing, polishing

Quality Assurance

We maintain rigorous quality standards throughout our manufacturing process with three-stage inspection:

Incoming Material Inspection: Raw material certification and dimensional verification
In-Process Inspection: Statistical process control during manufacturing
Final Random Inspection: AQL sampling based on ISO 2859-1 standards

Our testing laboratory includes:

Environmental simulation chambers (temperature, humidity, UV resistance)
Structural testing equipment (fatigue, impact, load testing)
Chemical analysis (material composition verification)
Surface treatment quality verification (coating thickness, adhesion testing)

All products undergo real-world simulation testing including:

Vibration testing up to 500,000 cycles
Load testing at 150% of rated capacity
Weather resistance testing (UV, moisture, temperature cycling)
Corrosion testing (salt spray, chemical exposure)

OEM Process Workflow

Phase 1: Project Initiation (1-2 Weeks)

Requirement analysis and technical consultation
Design input and specification finalization
Confidentiality agreement and project planning
Target costing and feasibility study

Phase 2: Design & Development (2-4 Weeks)

3D modeling and engineering drawings
Prototype development and functional testing
Design refinement based on testing results
Production process planning and tooling design

Phase 3: Production Preparation (4-6 Weeks)

Mold and fixture fabrication
Raw material procurement and inspection
Production line setup and process validation
Quality control plan implementation

Phase 4: Mass Production (3-4 Weeks)

Manufacturing with in-process quality checks
Batch inspection and testing
Surface treatment and finishing
Assembly and final packaging

Phase 5: Delivery & Support (Ongoing)

Logistics arrangement and shipping
After-sales support and technical assistance
Market feedback collection and continuous improvement

Table: Production Timeline Estimates

Order Quantity	Prototyping Phase	Tooling Time	Production Time	Total Timeline
500-1,000 units	2-3 weeks	2-3 weeks	3-4 weeks	7-10 weeks
1,000-5,000 units	2-3 weeks	3-4 weeks	4-6 weeks	9-13 weeks
5,000-10,000 units	3-4 weeks	4-5 weeks	6-8 weeks	13-17 weeks
10,000+ units	4-5 weeks	5-6 weeks	8-10 weeks	17-21 weeks

Packaging & Logistics

We offer custom packaging solutions including:

Retail-ready packaging with custom printing and design
Environmentally friendly and recycled material options
Blister packs, clamshells, cardboard displays
Bulk packaging optimized for shipping efficiency

Our logistics network ensures timely delivery worldwide:

FOB (Free On Board) from Shanghai, Ningbo, or Shenzhen ports
EXW (Ex Works) from our factory
FCA (Free Carrier) designated locations
CIF (Cost, Insurance, and Freight) to major ports worldwide

Certification & Compliance

Our products meet international standards including:

ISO 9001:2015 Quality Management System
CE认证 European conformity marking
CPSC Consumer Product Safety Commission requirements
REACH Regulation concerning Registration, Evaluation, Authorization and Restriction of Chemicals
RoHS Restriction of Hazardous Substances Directive