OEM customized lampshade injection mold
1.High Precision & Quality: Ensures consistent production of lampshades with excellent dimensional accuracy and a superior, ready-to-use surface finish.
2.Optimized Cycle Time: Features an efficient cooling system and streamlined design that significantly reduces production time for higher output and lower cost per part.
3.Durable Construction: Built with high-grade mold steels and components, it offers an extended service life and reliable performance even in high-volume production runs.
4.Enhanced Efficiency: Incorporates automated ejection systems and simplified maintenance features, reducing operator intervention and ensuring smooth, uninterrupted manufacturing.
5.Design Flexibility: The robust yet adaptable mold design allows for potential future modifications or customization to accommodate different lampshade designs or materials.
Precision Injection Mold for Lampshades: Engineered for Brilliance & Efficiency
Welcome to the future of lampshade manufacturing. Our Precision Lampshade Injection Mold is not just a tool; it is a comprehensive solution designed to maximize your production output, ensure flawless product quality, and minimize operational costs. Engineered with cutting-edge technology and robust materials, this mold sets a new benchmark for efficiency and reliability in the lighting industry.
Unmatched Product Advantages
Our mold is built to deliver tangible benefits that directly impact your bottom line.
Flawless Aesthetic Quality: The mold cavities are meticulously polished and often textured or chrome-plated to produce lampshades with an exceptional, high-gloss finish right out of the press. This eliminates the need for secondary finishing processes, saving both time and money.
High-Speed Production Capability: With an optimized cooling channel design and efficient ejection system, our molds achieve remarkably short cycle times. This means you can produce more units per hour, meeting high market demand with ease.
Exceptional Durability & Longevity: Constructed from premium-grade hardened steels (e.g., H13, S136), the mold core and cavity are built to withstand the abrasion of filled materials and the rigors of long-term, high-volume production runs, ensuring a consistently high return on investment.
Optimized for Material Efficiency: The integrated hot runner system (optional) and precision gating ensure minimal material waste. You use only the plastic required, reducing raw material costs and making your process more sustainable.
Easy Maintenance & Operational Simplicity: Designed for quick mold changes and easy access to wear parts, our molds reduce downtime significantly. Simplified maintenance protocols mean your team can perform upkeep faster and more effectively.
Technical Specifications & Design Features
The following table outlines the core technical specifications and advanced design features that make this mold a superior choice.
| Category | Specification | Benefit |
|---|---|---|
| Mold Base Material | Premium 1.2311 / P20 Steel | Provides excellent toughness and stability for long production life. |
| Cavity & Core Material | Hardened H13 or Stainless S136 Steel | Superior wear and corrosion resistance, ideal for high-gloss finishes and engineering plastics. |
| Cooling System | Conformal Cooling Channels (Highly Recommended) | Follows the contour of the lampshade for uniform and rapid heat extraction, reducing cycle times by up to 30% and minimizing warpage. |
| Runner System | Hot Runner System (Standard) | Eliminates sprue and runner waste, ensures consistent melt temperature, and allows for fully automated production. |
| Ejection System | Customized Ejector Pins + Sleek Sleeves | Ensures smooth, reliable, and mark-free ejection of the delicate lampshade, preventing damage and cosmetic defects. |
| Venting | Strategic Micro-Vents | Prevents gas traps and burn marks, ensuring a perfect surface finish on the final product. |
| Compatibility | Universal Mounting Standard (e.g., HASCO, DME) | Ensures easy integration into a wide range of injection molding machines. |
Ideal for a Wide Range of Applications
Our versatile mold design can be adapted to produce lampshades for various sectors and styles:
Residential Lighting: Beautiful and consistent shades for table lamps, floor lamps, pendants, and ceiling fixtures.
Commercial & Hospitality Lighting: Durable and high-quality shades for hotels, restaurants, offices, and retail spaces.
Decorative & Architectural Lighting: Custom-designed shades with complex geometries and precise optical requirements.
Material Versatility: Successfully tested with a range of thermoplastics including PMMA (Acrylic) for crystal clarity, PC (Polycarbonate) for impact resistance, PS (Polystyrene) for cost-effectiveness, and ABS for a good balance of strength and finish.
Our Service and Support Commitment
Investing in our mold means investing in a partnership. We provide comprehensive support from concept to production.
DFM (Design for Manufacturability) Analysis: Our engineering team works with you from the start to optimize your lampshade design for the injection molding process, identifying potential issues before manufacturing begins.
Prototyping Service: We can produce initial samples for your evaluation, ensuring the final product meets all your specifications.
Lifetime Technical Support: Our relationship doesn't end at delivery. We offer ongoing technical support and maintenance advice to ensure your mold operates at peak performance throughout its entire lifecycle.
Conclusion: A Smart Investment for Your Business
In the competitive lighting market, efficiency, quality, and reliability are paramount. Our Precision Lampshade Injection Mold is engineered to deliver on all three. By reducing cycle times, eliminating defects, and extending tool life, this mold is not an expense—it's a strategic investment that will drive your profitability for years to come.
Contact us today to discuss your specific lampshade project and receive a customized quotation. Let us help you shine brighter.
